In today's fast-paced industrial landscape, ensuring the integrity and reliability of materials is critical. From aerospace and automotive industries to oil and gas, the safety of infrastructure and equipment is non-negotiable. One of the most trusted non-destructive...
Homepage > Multi directional Bench type Machine
Multi-directional Bench Type Magnetic Particle Testing Machine
This machine produces multi-directional magnetization to detect defects in all orientations in a single shot. This is different from the combined magnetization shot used in conventional machines, which is not as per ASTM standards.This is achieved by combining two magnetization vectors, one generated by passing current through the job & other by one or more encircling coils.
This machine can detect longitudinal as well as transverse cracks in one shot.
The headshot & coil current can be individually switched between HWDC & AC for the detection of subsurface & surface cracks. AC to DC changeover is accomplished by solid-state circuitry.
Adjustable magnetization time of up to 2.0 seconds allows for the complete development of indications.
Available in various amperages, part lengths & coil diameters.
Dark room with a ventilation fan & white light is included in all models for testing with fluorescent powders.
![Magnetic Particle Inspection Machine Magnetic Particle Inspection Machine](https://magkraftndt.com/wp-content/uploads/2023/07/PLC3.png)
Features
- PLC-Based Control. Automatic Cycle for faster testing.
- 7 Inch Touch Screen for control & display.
- Operator controlled an automatic double shot.
- 1000 Program memory to store settings for different parts.
- Automatic Parts Counter
- Independent current control for Circular and longitudinal magnetization.
- Independent transformers for Circular and longitudinal magnetization, thereby avoiding the use of noisy changeover switches.
- Digital, stepless current control.
- Heavy-duty transformers. No need to wait between two shots.
- Both sides have Pneumatic clamping.
- Stainless Steel liquid storage tank.
- Stainless Steel collection tray
- Reverse agitation bath system.
- AC to DC changeover uses solid-state circuitry.
- Continuously movable tailstock with cam lock
- Steady Rollers for job placement
- Integrated decaying-AC demagnetization with automatic control
- Feedback loop-based current control with current failure indicator.
- Standard make PLC & HMI. Easily serviceable.
Specifications
Headshot Current Capacity | Models starting from 1000A going up to 5000A |
Maximum Part Length Accommodation | Starting from 200mm going up to 1600mm |
Maximum Part Diameter | Starting from 100mm going up to 250mm |
Maximum Part Weight | 450Kg |
Storage Bath Capacity | 25 L |
Shot Time | Adjustable from 0.5 sec 2.0 sec |
Power Supply | 3 Phase 3 Wire 415V AC/220V AC |
Frequency | 50Hz or 60Hz |
Pneumatic Pressure Required | 4-6 Kg/cm2 |
Coil Diameters | 200mm, 300mm, 400mm, 450mm, 500mm |
Control Voltage | 24V DC |
Touch Screen Display Size | 7” Diagonal |
Optional Features:
- Separate Digital Ammeters
- Mag-shot-activating front push bar with 1-touch control to enable/disable this feature.
- Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs.
- User-controlled security systems with password protection, supervisor locks, and customizable operator access profiles
- Daily reminder alarms verify UV light, visible light, and particle bath concentration for process control requirements.
- Error displayed on the touch screen for easy diagnostics.
BENEFITS & APPLICATIONS
Benefits
- Reduces time required to test a part by half since in conventional machines, the part is checked in two shots, one shot for longitudinal defects & second shot for transverse defects.
- For high production rates, it means savings of space & manpower by half.
- SCR based digital current control for accuracy & precision.
- Feedback loop ensures repeatability.
- Reverse agitation system keeps the powder always dissolved in the carrier fluid.
- Pneumatic clamping ensures no sparks.
- 7 inch Touch Screen for operator comfort.
- PLC controlled operation for faster & reliable testing.
- No changeover sound.
- Low voltage output for operator safety
- Operator controlled Poka yoke for demagnetization cycle.
Applications
- Automotive Parts
- Shafts
- Axles
- Connecting rods
- Hubs
- Couplings
- Steering parts
- Gears
- Fasteners
Product models
Horizontal Clamping Models
Model | Head Shot Capacity | Coil Shot Capacity | Coil Inside Diameter | Maximum Part Length | Maximum Part Diameter |
MK-20-C-20-MD | 2000A AC & HWDC | 7.5 KAT AC | 200mm | 200mm | 100mm |
MK-20-C-30-MD | 2000A AC & HWDC | 7.5 KAT AC | 300mm | 300mm | 100mm |
MK-30-C-30-MD | 3000A AC & HWDC | 10.0 KAT AC | 300mm | 300mm | 150mm |
MK-30-C-45-MD | 3000A AC & HWDC | 10.0 KAT AC | 450mm | 450mm | 150mm |
MK-40-2C-90-MD | 4000A AC & HWDC | 2 Coils 8.0 KAT AC each | 450mm | 900mm | 200mm |
MK-40-4C-160-MD | 4000A AC & HWDC | 4 Coils 7.5 KAT AC each | 400mm | 1600mm | 200mm |
MK-50-2C-90-MD | 5000A AC & HWDC | 2 Coils 8.0 KAT AC each | 450mm | 900mm | 250mm |
MK-50-4C-160-MD | 5000A AC & HWDC | 4 Coils 7.5 KAT AC each | 400mm | 1600mm | 250mm |
Vertical Clamping Models
Model | Head Shot Capacity | Coil Shot Capacity | Coil Inside Diameter | Maximum Part Length | Maximum Part Diameter |
MK-20-C-20-V-MD | 2000A AC & HWDC | 7.5 KAT AC | 200mm | 200mm | 100mm |
MK-20-C-30-V-MD | 2000A AC & HWDC | 7.5 KAT AC | 300mm | 300mm | 100mm |
related products
Standard MPI Machines
Engineered for precision and efficiency, the Standard Bench Type Magnetic Particle Testing Machine is suitable for entry level testing.
PLC Controlled MPI Bench
With PLC Controlled bench type Magnetic Particle Inspection Machine, you can accurately control the process parameters for reilable results.
Demagnetizers
Demagnetizers are used to demagnetize the parts after performing magnetic particle testing. Our wide range caters to the smallest as well as largest comopnents.
UV Lights
Our range of UV LED Lights is engineered to provide illumination for testing with fluorescent dies & powders in the field of non-destructive testing.
![img_1 PDF_Cover](https://magkraftndt.com/wp-content/uploads/2024/08/img_1.png)
DIVE DEEPER: GET YOUR HANDS ON OUR PRODUCT BROCHURE!
Explore More, Discover Better!
- In-Depth Details
- Product Insights
- Expert Recommendations
Download Our Brochure Now!
RECENT ARTICLES
The Essential Role of Magkraft’s MPI Products in Non-Destructive Testing
In the realm of Non-Destructive Testing (NDT), Magnetic Particle Inspection (MPI) stands out as a highly effective method for detecting surface and near-surface defects in ferromagnetic materials. MPI products are crucial components in this process, enabling...
Addressing Common Challenges in NDT: Solutions by Magkraft
Non-destructive testing (NDT) is critical in ensuring the integrity and reliability of materials and components across various industries. However, like any technical field, NDT has challenges that can impact inspection outcomes and efficiency. In this article, we'll...