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PLC Based Bench Type Machine
Details
Our PLC-based MPI test bench units go a step ahead of conventional machines for MPI inspection. They are used across a wide range of industries, such as aerospace, marine automotive, oil field equipment & railways, for the detection of surface & subsurface defects. These benches are two vector machines. A circular magnetic field is generated by clamping the part between the headstock & tailstock & passing a current through the part. Parts with a central bore can be tested using the threaded bar method. A longitudinal magnetic field is generated by using an encircling coil. AC to DC changeover is accomplished by solid-state circuitry.
- Adjustable magnetization time of up to 2.0 seconds allows for the complete development of indications
- Available in various amperages, part lengths & coil diameters
- Dark room with a ventilation fan & white light is included in all models for testing with fluorescent powders
- Complies with ASTME3024
Features of PLC Based Bench Type Machine
- PLC-Based Control. Automatic Cycle for faster testing.
- 7 Inch Touch Screen for control & display.
- Operator controlled an automatic double shot.
- 50 Program memory to store settings for different parts.
- Error displayed on a touch screen for easy diagnostics.
- Independent current control for Circular and longitudinal magnetization.
- Independent transformers for Circular and longitudinal magnetization, thereby avoiding the use of noisy changeover switches.
- Digital, stepless current control.
- Heavy-duty transformers. No need to wait between two shots.
- Both sides have Pneumatic clamping.
- Stainless Steel liquid storage tank.
- Stainless Steel collection tray
- Reverse agitation bath system.
- AC to DC changeover for headshot uses solid-state circuitry.
- Continuously movable tailstock with cam lock
- Steady Rollers for job placement
- Integrated decaying-AC demagnetization with automatic control
- Feedback loop-based current control with current failure indicator.
- Standard make PLC & HMI.
- Easily serviceable.
Product Specifications
Headshot Current Capacity | Models staring from 2000A going up to 6000A |
Maximum Part Length Accommodation | Staring from 600mm going up to 1500mm |
Maximum Part Diameter | Staring from 100mm going up to 300mm |
Maximum Part Weight | 300Kg |
Storage Bath Capacity | 25 L |
Shot Time | Adjustable from 0.5 sec 2.0 sec |
Power Supply | 3 Phase 3 Wire 415V AC/220V AC |
Frequency | 50Hz or 60Hz |
Pneumatic Pressure Required | 4-6 Kg/cm2 |
Coil Diameters | 300mm, 400mm, 500mm |
Control Voltage | 24V DC |
Touch Screen Display Size | 7” Diagonal |
Product Benefits & Applications
Benefits
- SCR-based digital current control for accuracy & precision
- Feedback loop ensures repeatability
- Reverse agitation system keeps the powder always dissolved in the carrier fluid.
- Pneumatic clamping ensures no sparks
- 7-inch Touch Screen for operator comfort.
- PLC-controlled operation for faster & reliable testing
- No changeover sound
- Low voltage output for operator safety
- Operator controlled the Poka yoke for the demagnetization cycle.
Applications
- Magnetic particle inspection of automotive parts such as shafts, axles, connecting rods, hubs, couplings, steering parts, gears, etc.
- Fasteners
- Railway parts
- Sample testing in the steel industry
- Ferrous raw material testing in all industries
- Oil field equipment parts
Product models
Horizontal Clamping Models
Model
Head Shot Capacity
Coil Shot Capacity
Coil Inside Diameter
Maximum Part Length
Maximum Part Diameter
MK-20-C-60-A
2000A AC & HWDC
7.5 KAT AC
300mm
600mm
100mm
MK-20-C-120-A
2000A AC & HWDC
7.5 KAT AC
300mm
1200mm
100mm
MK-30-C-60-A
3000A AC & HWDC
10.0 KAT AC
300mm
600mm
150mm
MK-30-C-120-A
3000A AC & HWDC
10.0 KAT AC
300mm
1200mm
150mm
MK-40-C-100-A
4000A AC & HWDC
10.0 KAT AC
400mm
1000mm
200mm
MK-40-C-150-A
4000A AC & HWDC
10.0 KAT AC
400mm
1500mm
200mm
MK-50-C-100-A
5000A AC & HWDC
10.0 KAT AC
400mm
1000mm
250mm
MK-50-C-150-A
5000A AC & HWDC
10.0 KAT AC
400mm
1500mm
250mm
MK-60-C-100-A
6000A AC & HWDC
10.0 KAT AC
500mm
1000mm
300mm
Vertical Clamping Models
Model
Head Shot Capacity
Coil Shot Capacity
Coil Inside Diameter
Maximum Part Length
Maximum Part Diameter
MK-20-C-20-V-A
2000A AC & HWDC
7.5 KAT AC
200mm
200mm
100mm
MK-20-C-30-V-A
2000A AC & HWDC
7.5 KAT AC
300mm
300mm
100mm
MK-60-BG (For Bull Gears)
6000A AC & HWDC
10.0 KAT AC
450mm
100mm
400mm
product models
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Our Other ProductS
Standard MPI Machines
Engineered for precision and efficiency, the Standard Bench Type Machine is a core solution for non-destructive testing in various industries.
Multi Directional Bench Type Machine
The ultimate solution for robust non-destructive testing, this machine offers multi-directional magnetization for a comprehensive inspection.
Demagnetizers
Demagnetizers stand as a key tool in maintaining excellence in production, with the flexibility to handle different materials and magnetism levels, coupled with energy-efficient and user-friendly design.
UV Lights
Our UV Lights range is engineered to provide highly specialized illumination for various industrial, medical, and research applications.
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