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PLC Based Bench Type Machine
Details
Our PLC-based MPI test bench units go a step ahead of conventional machines for MPI inspection. They are used across a wide range of industries, such as aerospace, marine automotive, oil field equipment & railways, for the detection of surface & subsurface defects. These benches are two vector machines. A circular magnetic field is generated by clamping the part between the headstock & tailstock & passing a current through the part. Parts with a central bore can be tested using the threaded bar method. A longitudinal magnetic field is generated by using an encircling coil. AC to DC changeover is accomplished by solid-state circuitry.
- Adjustable magnetization time of up to 2.0 seconds allows for the complete development of indications
- Available in various amperages, part lengths & coil diameters
- Dark room with a ventilation fan & white light is included in all models for testing with fluorescent powders
- Complies with ASTME3024
Features of PLC Based Bench Type Machine
- PLC-Based Control. Automatic Cycle for faster testing.
- 7 Inch Touch Screen for control & display.
- Operator controlled an automatic double shot.
- 50 Program memory to store settings for different parts.
- Error displayed on a touch screen for easy diagnostics.
- Independent current control for Circular and longitudinal magnetization.
- Independent transformers for Circular and longitudinal magnetization, thereby avoiding the use of noisy changeover switches.
- Digital, stepless current control.
- Heavy-duty transformers. No need to wait between two shots.
- Both sides have Pneumatic clamping.
- Stainless Steel liquid storage tank.
- Stainless Steel collection tray
- Reverse agitation bath system.
- AC to DC changeover for headshot uses solid-state circuitry.
- Continuously movable tailstock with cam lock
- Steady Rollers for job placement
- Integrated decaying-AC demagnetization with automatic control
- Feedback loop-based current control with current failure indicator.
- Standard make PLC & HMI.
- Easily serviceable.
Product Specifications
Headshot Current Capacity | Models staring from 2000A going up to 6000A |
Maximum Part Length Accommodation | Staring from 600mm going up to 1500mm |
Maximum Part Diameter | Staring from 100mm going up to 300mm |
Maximum Part Weight | 300Kg |
Storage Bath Capacity | 25 L |
Shot Time | Adjustable from 0.5 sec 2.0 sec |
Power Supply | 3 Phase 3 Wire 415V AC/220V AC |
Frequency | 50Hz or 60Hz |
Pneumatic Pressure Required | 4-6 Kg/cm2 |
Coil Diameters | 300mm, 400mm, 500mm |
Control Voltage | 24V DC |
Touch Screen Display Size | 7” Diagonal |
Product Benefits & Applications
Benefits
- SCR-based digital current control for accuracy & precision
- Feedback loop ensures repeatability
- Reverse agitation system keeps the powder always dissolved in the carrier fluid.
- Pneumatic clamping ensures no sparks
- 7-inch Touch Screen for operator comfort.
- PLC-controlled operation for faster & reliable testing
- No changeover sound
- Low voltage output for operator safety
- Operator controlled the Poka yoke for the demagnetization cycle.
Applications
- Magnetic particle inspection of automotive parts such as shafts, axles, connecting rods, hubs, couplings, steering parts, gears, etc.
- Fasteners
- Railway parts
- Sample testing in the steel industry
- Ferrous raw material testing in all industries
- Oil field equipment parts
Product models
Horizontal Clamping Models
Model
Head Shot Capacity
Coil Shot Capacity
Coil Inside Diameter
Maximum Part Length
Maximum Part Diameter
MK-20-C-60-A
2000A AC & HWDC
7.5 KAT AC
300mm
600mm
100mm
MK-20-C-120-A
2000A AC & HWDC
7.5 KAT AC
300mm
1200mm
100mm
MK-30-C-60-A
3000A AC & HWDC
10.0 KAT AC
300mm
600mm
150mm
MK-30-C-120-A
3000A AC & HWDC
10.0 KAT AC
300mm
1200mm
150mm
MK-40-C-100-A
4000A AC & HWDC
10.0 KAT AC
400mm
1000mm
200mm
MK-40-C-150-A
4000A AC & HWDC
10.0 KAT AC
400mm
1500mm
200mm
MK-50-C-100-A
5000A AC & HWDC
10.0 KAT AC
400mm
1000mm
250mm
MK-50-C-150-A
5000A AC & HWDC
10.0 KAT AC
400mm
1500mm
250mm
MK-60-C-100-A
6000A AC & HWDC
10.0 KAT AC
500mm
1000mm
300mm
Vertical Clamping Models
Model
Head Shot Capacity
Coil Shot Capacity
Coil Inside Diameter
Maximum Part Length
Maximum Part Diameter
MK-20-C-20-V-A
2000A AC & HWDC
7.5 KAT AC
200mm
200mm
100mm
MK-20-C-30-V-A
2000A AC & HWDC
7.5 KAT AC
300mm
300mm
100mm
MK-60-BG (For Bull Gears)
6000A AC & HWDC
10.0 KAT AC
450mm
100mm
400mm
product models
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Model
MK-15-C-40-S
Head Shot Capacity
1500A AC & HWDC
Coil Shot Capacity
7.5 KAT AC
Coil Inside Diameter
200mm
Maximum Part Length
400mm
Maximum Part Diameter
75mm
Our Other ProductS
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Engineered for precision and efficiency, the Standard Bench Type Machine is a core solution for non-destructive testing in various industries.
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The ultimate solution for robust non-destructive testing, this machine offers multi-directional magnetization for a comprehensive inspection.
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UV Lights
Our UV Lights range is engineered to provide highly specialized illumination for various industrial, medical, and research applications.
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