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  • MPI Machine

PLC Based Bench Type Machine

Details

Our PLC-based MPI test bench units go a step ahead of conventional machines for MPI inspection. They are used across a wide range of industries, such as aerospace, marine automotive, oil field equipment & railways, for the detection of surface & subsurface defects. These benches are two vector machines. A circular magnetic field is generated by clamping the part between the headstock & tailstock & passing a current through the part. Parts with a central bore can be tested using the threaded bar method. A longitudinal magnetic field is generated by using an encircling coil. AC to DC changeover is accomplished by solid-state circuitry.

  • Adjustable magnetization time of up to 2.0 seconds allows for the complete development of indications
  • Available in various amperages, part lengths & coil diameters
  • Dark room with a ventilation fan & white light is included in all models for testing with fluorescent powders
  • Complies with ASTME3024

Features of PLC Based Bench Type Machine

  • PLC-Based Control. Automatic Cycle for faster testing.
  • 7 Inch Touch Screen for control & display.
  • Operator controlled an automatic double shot.
  • 50 Program memory to store settings for different parts.
  • Error displayed on a touch screen for easy diagnostics.
  • Independent current control for Circular and longitudinal magnetization.
  • Independent transformers for Circular and longitudinal magnetization, thereby avoiding the use of noisy changeover switches.
  • Digital, stepless current control.
  • Heavy-duty transformers. No need to wait between two shots.
  • Both sides have Pneumatic clamping.
  • Stainless Steel liquid storage tank.
  • Stainless Steel collection tray
  • Reverse agitation bath system.
  • AC to DC changeover for headshot uses solid-state circuitry.
  • Continuously movable tailstock with cam lock
  • Steady Rollers for job placement
  • Integrated decaying-AC demagnetization with automatic control
  • Feedback loop-based current control with current failure indicator.
  • Standard make PLC & HMI.
  • Easily serviceable.

Product Specifications

Headshot Current CapacityModels staring from 2000A going up to 6000A
Maximum Part Length AccommodationStaring from 600mm going up to 1500mm
Maximum Part DiameterStaring from 100mm going up to 300mm
Maximum Part Weight300Kg
Storage Bath Capacity25 L
Shot TimeAdjustable from 0.5 sec 2.0 sec
Power Supply3 Phase 3 Wire 415V AC/220V AC
Frequency50Hz or 60Hz
Pneumatic Pressure Required4-6 Kg/cm2
Coil Diameters300mm, 400mm, 500mm
Control Voltage24V DC
Touch Screen Display Size7” Diagonal

Product Benefits & Applications

Benefits

  • SCR-based digital current control for accuracy & precision
  • Feedback loop ensures repeatability 
  • Reverse agitation system keeps the powder always dissolved in the carrier fluid.
  • Pneumatic clamping ensures no sparks
  • 7-inch Touch Screen for operator comfort.
  • PLC-controlled operation for faster & reliable testing
  • No changeover sound
  • Low voltage output for operator safety
  • Operator controlled the Poka yoke for the demagnetization cycle.

Applications

  • Magnetic particle inspection of automotive parts such as shafts, axles, connecting rods, hubs, couplings, steering parts, gears, etc.
  • Fasteners
  • Railway parts
  • Sample testing in the steel industry
  • Ferrous raw material testing in all industries
  • Oil field equipment parts

Product models

Horizontal Clamping Models

Model

Head Shot Capacity

Coil Shot Capacity

Coil Inside Diameter

Maximum Part Length

Maximum Part Diameter

MK-20-C-60-A

2000A AC & HWDC

7.5 KAT AC
300mm
600mm
100mm
MK-20-C-120-A

2000A AC & HWDC

7.5 KAT AC
300mm
1200mm
100mm
MK-30-C-60-A

3000A AC & HWDC

10.0 KAT AC
300mm
600mm
150mm
MK-30-C-120-A

3000A AC & HWDC

10.0 KAT AC
300mm
1200mm
150mm
MK-40-C-100-A

4000A AC & HWDC

10.0 KAT AC
400mm
1000mm
200mm
MK-40-C-150-A

4000A AC & HWDC

10.0 KAT AC

400mm

1500mm

200mm

MK-50-C-100-A

5000A AC & HWDC

10.0 KAT AC

400mm

1000mm

250mm

MK-50-C-150-A

5000A AC & HWDC

10.0 KAT AC

400mm

1500mm

250mm

MK-60-C-100-A

6000A AC & HWDC

10.0 KAT AC

500mm

1000mm

300mm

Vertical Clamping Models

Model

Head Shot Capacity

Coil Shot Capacity

Coil Inside Diameter

Maximum Part Length

Maximum Part Diameter

MK-20-C-20-V-A

2000A AC & HWDC

7.5 KAT AC

200mm

200mm

100mm

MK-20-C-30-V-A

2000A AC & HWDC

7.5 KAT AC

300mm

300mm

100mm

MK-60-BG (For Bull Gears)

6000A AC & HWDC

10.0 KAT AC

450mm

100mm

400mm

product models

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Model

MK-15-C-40-S

Head Shot Capacity

1500A AC & HWDC

Coil Shot Capacity

7.5 KAT AC

Coil Inside Diameter

200mm

Maximum Part Length

400mm

Maximum Part Diameter

75mm

Our Other ProductS

Standard MPI Machines

Engineered for precision and efficiency, the Standard Bench Type Machine is a core solution for non-destructive testing in various industries.

Multi Directional Bench Type Machine

The ultimate solution for robust non-destructive testing, this machine offers multi-directional magnetization for a comprehensive inspection.

Demagnetizers

Demagnetizers stand as a key tool in maintaining excellence in production, with the flexibility to handle different materials and magnetism levels, coupled with energy-efficient and user-friendly design.

UV Lights

Our UV Lights range is engineered to provide highly specialized illumination for various industrial, medical, and research applications.

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