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PLC Controlled MPI Machine

Our PLC-based MPI test bench units go a step ahead of conventional machines for MPI inspection. They are used across a wide range of industries, such as aerospace, marine automotive, oilfield equipment & railways, for the detection of surface & subsurface defects. These benches are two vector machines. A circular magnetic field is generated by clamping the part between the headstock &amp tailstock & passing a current through the part. Parts with a central bore can be tested using the threaded bar method. A longitudinal magnetic field is generated changeover is accomplished by solid-state circuitry.

Adjustable magnetization time of up to 2.0 seconds allows for the complete development of indications

Available in various amperages, part lengths & coil diameters

Dark room with a ventilation fan & white light is included in all models for testing with fluorescent powders

Complies with ASTME3024

Features

  • PLC-Based Control. Automatic Cycle for faster testing.
  • 7 Inch Touch Screen for control & display.
  • Operator controlled an automatic double shot.
  • 50 Program memory to store settings for different parts.
  • Error displayed on a touch screen for easy diagnostics.
  • Independent current control for Circular and longitudinal magnetization.
  • Independent transformers for Circular and longitudinal magnetization, thereby avoiding the use of noisy changeover switches.
  • Digital, stepless current control.
  • Heavy-duty transformers. No need to wait between two shots.
  • Both sides have Pneumatic clamping.
  • Stainless Steel liquid storage tank.
  • Stainless Steel collection tray
  • Reverse agitation bath system.
  • AC to DC changeover for headshot uses solid-state circuitry.
  • Continuously movable tailstock with cam lock
  • Steady Rollers for job placement
  • Integrated decaying-AC demagnetization with automatic control
  • Feedback loop-based current control with current failure indicator.
  • Standard make PLC & HMI.
  • Easily serviceable.

Specifications

Headshot Current CapacityModels starting from 2000A going up to 6000A
Maximum Part Length AccommodationStarting from 600mm going up to 1500mm
Maximum Part DiameterStarting from 100mm going up to 300mm
Maximum Part Weight300Kg
Storage Bath Capacity25 L
Shot TimeAdjustable from 0.5 sec 2.0 sec
Power Supply3 Phase 3 Wire 415V AC/220V AC
Frequency50Hz or 60Hz
Pneumatic Pressure Required4-6 Kg/cm2
Coil Diameters300mm, 400mm, 500mm
Control Voltage24V DC
Touch Screen Display Size7” Diagonal

BENEFITS & APPLICATIONS

Benefits

  • SCR-based digital current control for accuracy & precision
  • Feedback loop ensures repeatability 
  • Reverse agitation system keeps the powder always dissolved in the carrier fluid.
  • Pneumatic clamping ensures no sparks
  • 7-inch Touch Screen for operator comfort.
  • PLC-controlled operation for faster & reliable testing
  • No changeover sound
  • Low voltage output for operator safety
  • Operator controlled the Poka yoke for the demagnetization cycle.

Applications

  • Magnetic particle inspection of automotive parts such as shafts, axles, connecting rods, hubs, couplings, steering parts, gears, etc.
  • Fasteners
  • Railway parts
  • Sample testing in the steel industry
  • Ferrous raw material testing in all industries
  • Oil field equipment parts

Product models

Horizontal Clamping Models

ModelHead Shot CapacityCoil Shot CapacityCoil Inside DiameterMaximum Part LengthMaximum Part Diameter
MK-20-C-60-A2000A AC & HWDC7.5 KAT AC300mm600mm100mm
MK-20-C-120-A2000A AC & HWDC7.5 KAT AC300mm1200mm100mm
MK-30-C-60-A3000A AC & HWDC10.0 KAT AC300mm600mm150mm
MK-30-C-120-A3000A AC & HWDC10.0 KAT AC300mm1200mm150mm
MK-40-C-100-A4000A AC & HWDC10.0 KAT AC400mm1000mm200mm
MK-40-C-150-A4000A AC & HWDC10.0 KAT AC400mm1500mm200mm
MK-50-C-100-A5000A AC & HWDC10.0 KAT AC400mm1000mm250mm
MK-50-C-150-A5000A AC & HWDC10.0 KAT AC400mm1500mm250mm
MK-60-C-100-A6000A AC & HWDC10.0 KAT AC500mm1000mm300mm
MK-60-C-150-A6000A AC & HWDC10.0 KAT AC500mm1500mm300mm

Vertical Clamping Models

ModelHead Shot CapacityCoil Shot CapacityCoil Inside DiameterMaximum Part LengthMaximum Part Diameter
MK-20-C-20-V-A2000A AC & HWDC7.5 KAT AC200mm200mm100mm
MK-20-C-20-V-A2000A AC & HWDC7.5 KAT AC200mm200mm100mm
MK-20-C-30-V-A2000A AC & HWDC7.5 KAT AC300mm300mm100mm
MK-60-BG (For Bull Gears)6000A HWDC10.0 KAT AC450mm100mm400mm

related products

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Multidirectional MPI Bench

The ultimate solution for robust non-destructive testing, this machine offers multi-directional magnetization for inspection in all directions in one shot.

Demagnetizers

Demagnetizers are used to demagnetize the parts after performing magnetic particle testing. Our wide range caters to the smallest as well as largest comopnents.

UV Lights

Our range of UV LED Lights is engineered to provide highly specialized illumination for various non-destructive testing applications.
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